RESTORATION OF CLASSIC X-CLASS YACHT – SONYA X48

At one of the waitematawoodys / Slipway Milford – Boat Boot Sales I was talking to Michael May and he casually mentioned he was restoring an X-Class yacht named – SONYA. As I do I asked for details and last week Mike advised he had completed the project. So I’ll hand over to Mike to tell the story – 
“Restoration of X48, SONYA According to Harrold Kidd, SONYA was built by Trot Willetts, in 1946, for the Elliot brothers. Greg Elliott says the B /W photo from the Auckland Star, shows his father, Mervyn, at the helm of SONYA in a race off ST Mary’s Bay. I took possession of SONYA two years ago. She had been sitting on a trailer under canvas for the last thirty odd years. Under all the dirt and leaves the hull looked reasonably sound, but the deck was rotten, and she has a sloop rig off a trailer sailer. Looking for something to keep me amused, I decided it was worth a shot at restoring her. First I removed the ply deck, and waterblasted the inside to remove all grime. I then started to scrape off all the old paint inside, and that’s when the rot started to appear. It was either a chainsaw, or persevre. I eventually replace about 20% of the planking, and 60% of the ribs. Also the stern half of the king plank. The centrecase and knees were very agricultural, so I decided to rebuild that too.. I used Yellow Cedar for the planks, and American Oak for the ribs. With the help of Youtube and others I leant the art of using roves, and steam bending timber. I made my own bolts with Silica Bronze rod. [Fosters were a big help] Interestingly, the whole boat was built with no glue, all screws, bolts, roves A sign of the times I suppose. Some of the deck knees and framing are plywood, and still in good condition. Against a lot of advice I glued and filled every plank to plank join inside and out, after removing all the old red lead putty. My theory being that modern glues, Wests, would hold the wood and stop any water egress and swelling. I didnt want to have to go through the “Let it leak and swell” every time I launch the boat.
After doing all the inside, fitting new centrecase, deck, Everdure, and painting, I turned the hull over and started on the outside. Strip paint, dig out all putty in seams and nail holes, fill old and new nail holes, glue/fill seams, everdure, and paint. Then the right way up again, and finish the inside and the new “Bling” deck. Not traditional I know, but I had the mahogany veneer from years ago, and always imagined using it on some sort of boat one day.. [I have some left over if any one can use you’re welcolme to it] I managed to buy four spars from Bob Van Pierce in Kerikeri. All different timbers and build methods, but each one worked well with what I needed. The gooseneck was a major stumbling block. Very kindly, Herbert Krumm-Gartner, also Kerikeri, lent me a set of blanks he had made for his classic yacht. I made all the wooden blocks using pohutukawa from timber off the trees in our garden. I have gone modern with the running rigging and used dyneema for main halyards, and backstays. Brent Gillies, BG Sails, has made a fantastic set of sails, using traditional methods. 
I have only sailed SONYA once, in very light breeze to check everything out. Especially any leaks!!! Nothing of note. Now need some better conditions to get her flying again.”